View 5-640426-1_98513.PDF datasheet online --- IC-ON-LINE

Datasheet File OCR Text:

Application Specification
MTA 156 Connector
NOTE
114-1020
20 NOV 08 Rev H
i
All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.13 [+.005] and angles have a tolerance of +2_. Figures and illustrations are for identification only and are not drawn to scale.
1. INTRODUCTION
This specification covers the requirements for application of wire to MTA (Mass Termination Assembly) 156 Connectors. These requirements are applicable to hand or automatic machine application tools. Specific wire and insulation ranges relative to the products covered in this specification are 26-18 AWG tin plated solid, concentric fused stranded, and concentric stranded wire with standard PVC thermoplastic insulation having a maximum insulation outside diameter of 2.41 mm [.095 in.] when terminated one position at a time, or 1.78 mm [.070 in.] when mass terminating. Stranded wire configurations approved by Tyco Electronics are 18 AWG 7, 16, and 19 stranded; 20 AWG 7, 10, and 19 stranded; 22-24 AWG 7, 10, and 19 stranded; and 26 AWG 7 stranded. Underwriters Laboratories (UL) Inc. UL1061 is the preferred wire for mass termination use with UL1007 also being initially approved for single termination with all wire AWG. Other wires evaluated and approved by Tyco Electronics are provided in the table in Figure 1. Wires approved are specifically shown by UL wire style and wire AWG tested. Only wire AWGs specifically shown in the table in Figure 2 for each UL style are approved by Tyco Electronics. Other wires should be submitted for formal evaluation by Tyco Electronics prior to use to verify proper product function. For specific connector assembly part numbers and wire sizes, contact the Product Information number at the bottom of this page. When corresponding with Tyco Electronics Personnel, use the terminology provided in this specification to help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.
Strain Relief
A
A
Contact Wire
Housing
Section A-A
Figure 1 (cont'd)
E2008
Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at
All International Rights Reserved TE logo and Tyco Electronics are trademarks.
1 of 5
LOC B
www.tycoelectronics.com
*Trademark. Other products, logos, and company names used are the property of their respective owners.
MTA 156 Connector
114-1020
MTA 156 CONNECTORS
WALL mm [in.]
0.38 [.015] 0.23 [.009] 0.38 [.015] 0.25 [.010] 0.38 [.015] 0.25 [.010] 0.38 [.015] 0.38 [.015] 0.25 [.010] 0.38 [.015]
APPROVED WIRE (AWG) 18 20 22 24 26
UL 1007 PVC Insulation UL 1061 Semi-Rigid PVC Insulation UL 1180 TEFLOND Insulation - T.F.E. UL 1213 TEFLON Insulation - T.F.E. UL 1316 PVC/Nylon Wall UL 1429 Irradiated PVC - X.L.P .V.C. UL 1430 Irradiated PVC - X.L.P .V.C. UL 1569 PVC UL 3265 Irradiated Polyethylene - X.L.P .E. UL 3266 Irradiated Polyethylene - X.L.P .E.
n n n n n n n n
n n
n n n
n n n n n n n n n
n n n n n n
n n
NOTE:
When selecting approved wire styles noted in this list, the MTA Application Specifications guidelines must be followed. Also, due to wire variations in insulation wall thickness, hardness, and wire stranding, we would recommend evaluating the wire selected before final application approval.
Figure 1 (end)
2. REFERENCE MATERIAL 2.1. Revision Summary
S S S S S
Updated document to corporate requirements and new format Changed text in Section 1, INTRODUCTION Added new table to Figure 1 Added new Section 2, REFERENCE MATERIAL and Section 4, QUALIFICATIONS Added new Figure 5
2.2. Customer Assistance
Reference Part Numbers 640426 (Product Code 1524 for Standard); 644329 (Product Code 1521 for Quad); and 640859 (Product Code 1533 for Card Edge) are representative numbers of MTA 156 Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local Tyco Electronics Representative or, after purchase, by calling the Product Information Center at the number at the bottom of this page.
2.3. Drawings
Customer Drawings for specific products are available from the service network. The information contained in Customer Drawings takes priority if there is a conflict with this specification or with any technical documentation supplied by Tyco Electronics.
2.4. Specifications
Product Specifications 108-1051 (Wire-to-Post), 108-1058 (Card Edge), and 108-1065 (Wire-to-Wire) provides product performance requirements and test information.
2.5. Instructional Material
The following list includes available instruction sheets (408-series) that provide assembly procedures for operation, maintenance and repair of tooling; and customer manuals (409-series) that provide setup, operation, and maintenance of machines. Document Number 408-4146 408-4260 408-4405 408-4439 Document Title Terminating Head 58247-3 for MTA-156 Receptacle Connectors Mass Termination Assembly (MTA) Applicator Assemblies 58575-1 and 58576-1 Mass Insertion Terminating Head 58646-1 Ribbon Cable Mass Insertion Tooling Head 58646-2
D Trademark of E.I. DuPont de Nemours and Company
2 of 5
Tyco Electronics Corporation
Rev
H
MTA 156 Connector
Document Number 408-6701 408-6789 408-6790 408-6794 408-6795 408-6923 408-6930 408-7907 408-7995 408-8054 408-8069 408-9380 408-9393 408-9466 408-9636 408-9637 408-9650 408-9667 409-5746 409-5590
114-1020
Document Title Mass Termination Assemblies (MTA) 156 Tooling Assembly 58040-1 Pistol Grip Pneumatic Handle Assembly 58075-1 Pistol Grip Manual Handle Assembly 58074-1 Terminating Head 58061-1 for MTA-156 Card Edge Connectors Using Discrete Wire MTA Terminating Head 58082-1 Manual Arbor Frame Assembly 58024-1 Terminating Head 58247-1 for MTA-156 Receptacle Connectors Using Discrete Wire Insertion Tools 59803-1 and 59804-1 for MTA Connectors Mass Termination Assembly (MTA) .156 Connector-Holding Fixture Insulation Displacement Applicator for MTA Connectors (466727-1) Insulation Displacement Applicator for MTA Card Edge Connectors (567020-1) MTA Terminating Head 58247-2 (Extended-Wear Type) Pneumatic Power Bench Assembly 58338-1 Feed Track Assembly 933568-1 for MTA-.156 Closed-End Receptacle Connectors Feed Track Assembly 853546-1 and Base Assembly 853542-1 Feed Track Assembly 853547-1 and Base Assembly 853542-1 Die Set Assembly 854176-1 and Base Assembly 854200-1 Die Set Assembly 854175-1 and Base Assembly 854200-1 Electric Power Unit 931800-1 2700-lb. Pneumatic Power Unit 312522-[ ]
3. REQUIREMENTS 3.1. Wire Termination After termination, wire shall meet the requirements specified in Figure 2.
1.52 [.060 Min.]
2.41 +0.46/-0.13 [.095 +.018/-.005]
Conductor
Centerline of Conductor
Figure 2
3.2. Contact Damage There shall be no evidence of physical damage or distortion to any portion of the contact after wire termination. 3.3. Housing Damage A. There shall be no cracks, breaks, or other visible damage to the housing due to wire termination.
B. Skiving of plastic on the inside wall of the housing cavity is permissible provided that conditions specified in Paragraph 3.3.A are met.
3.4. Broken Strands There shall be no broken strands in the conductor after termination.
Rev H
Tyco Electronics Corporation
3 of 5
MTA 156 Connector 3.5. Exposed Conductor
Exposed conductors shall not exceed the limits specified in Figure 3 after termination.
114-1020
Top of Contact
Bare Wires Shall Not be Visible Beyond Back of Housing
Bare Wires Shall Not Extend Above Top of Contact Back of Housing
Figure 3
3.6. Conductor Insulation
Conductor insulation shall be contained within the confines of the insulation strain relief as shown in Figure 4.
Insulation Strain Relief
Conductor Insulation
Figure 4
4. QUALIFICATIONS
MTA 156 Connectors are Recognized by Underwriters Laboratories Inc. (UL) in File No. E28476 and are Certified by CSA International in File No. LR7189.
4 of 5
Tyco Electronics Corporation
Rev H
MTA 156 Connector 5. TOOLING
114-1020
Figure 5 provides tooling information for termination of MTA 156 Connectors. Related documentation may be found in Paragraph 2.5, Instructional Material.
ONE-AT-A-TIME TERMINATION TOOLING PART NUMBERS INTERCHANGEABLE HEAD MTA CONNECTOR ASSEMBLY Manual Hand Tool 58074-1 Air Hand Tool 58075-1 Air Bench Mount Tool 58338-1 Electric Bench Machine 931800-1
58247-1 (Standard) Closed End MTA-156 Connector Co ecto Feed-Thru Posted (Closed End) MTA-156 Card-Edge MTA-156 Quad 58247-2 (Ext Wear) 58247-3 (Ribbon Cable) 58443-1 --58082-1 ----933568-1 853547-1 853547 1 853542 1 (Base) 853542-1 466727-1
INTERCHANGEABLE HEAD AND LOOSE PIECE FEED TRACK
INTERCHANGEABLE HEAD AND TAPE FEED TRACK SPECIAL APPLICATOR T-HANDLE TOOL
Air Bench Mount Tool 58338-1 Electric Bench Machine 931800-1
59804 1 59804-1
Closed End
58061-1
---
---
567020-1
---
Closed End
58392-1
---
---
---
59804-1
MTA-156 MASS TERMINATION TOOLING PART NUMBERS MTA CONNECTOR ASSEMBLY INTERCHANGEABLE HEAD PART NO.
---
HARNESS BOARD HOLDING FIXTURE PART NO.
58244-1
INTERCHANGEABLE HEAD AND TAPE FEED TRACK TOOLING PART NO.
854176-1 854200-1 312522-1
USED WITH
---
APPLICATOR
--58576-1
USED WITH
Closed End
58244-3 58646-1 (Discrete Feed-Thru ) Wire) 58646-2 (Notched Cable) 59848-1 Card Edge ----59848-3 Closed End (Posted) Feed Thru (Posted) 58009-1 ----58009-2 58074-1 (Manual Hand Tool) 58245-3 58245-1
(Base)
---
MTA-156 Connector
58576-1
--58576-1 --58576-1
Manual Bench Tool 58024 1 58024-1 and Tooling g Assy 58040-1 -----
---
---
58010-2
58576-1
58244-1 Closed End MTA-156 Quad Feed Thru ----58245-3 ----58244-3 58245-1
--58576-1 --58576-1
Figure 5
Rev
H
Tyco Electronics Corporation
5 of 5

▲Up To Search▲

Price & Availability of 5-640426-1

	To Download 5-640426-1 Datasheet File
If you can't view the Datasheet, Please click here to try to view without PDF Reader .